Andersen Windows & Doors AN74IX User Manual

OWNER’S MANUAL 5/25/2005 11:38 AM AN2000manual071603bgf ETHYLENE OXIDE STERILIZATION SYSTEM Andersen Sterilizers, Inc. Health Science Park Haw Ri

10 OWNER’S MANUAL After the initial purge, the screen to the right will appear. If the operator breaks the ampoule and closes the door without select

11 OWNER’S MANUAL Diagrammatic Abator Instructions: Installing Optional New Abator Cartridge, Resetting Counter When the Abator cartridge has been us

12 OWNER’S MANUAL SECTION 3 Detailed Pictorial Instructions for Running a Sterilization Cycle © Andersen Products Ltd

13 OWNER’S MANUAL Once the items to be sterilized have been disassembled, cleaned, dried and wrapped, the ster-ilization cycle can proceed. 3.1 Pri

14 OWNER’S MANUAL 3.3. Insert the purge tube into the sterilization liner bag with the plastic ball towards the rear of the bag and the neck towards

15 OWNER’S MANUAL 3.11. The sterilization cycle will then begin. Note: After the ampoule is activated and the door is closed, if the operator does no

16 OWNER’S MANUAL 3.13. At the end of the two hour ventilation cycle, the following screen will appear, notifying the operator that the sterilizer m

17 OWNER’S MANUAL SECTION 4 Operator Training and Education © Andersen Products Ltd

18 OWNER’S MANUAL SECTION 4 Operator Training and Education ♦ Ethylene Oxide sterilization procedures must be supervised by personnel trained and

19 OWNER’S MANUAL 4.1 Humidity and Pre-humidification 4.2 Abridged Illustrated Instructions 4.3 Key Operator Study Guide 4.1. Humidity and Pre-h

2 OWNER’S MANUAL Knowing how to properly use the Anprolene system is important. With this in mind, we have included the Operator Training and Educati

20 OWNER’S MANUAL 4.2 ABRIDGED ILLUSTRATED INSTRUCTIONS HOW ANPROLENE WORKS 1. The glass ampoule contains liquid Ethylene Oxide (EtO) and an inert so

21 OWNER’S MANUAL 4.2 ABRIDGED ILLUSTRATED INSTRUCTIONS HOW ANPROLENE WORKS 7. EtO gas readily passes through cloth, paper, and Seal and Peel® Packag

22 OWNER’S MANUAL Thank you for using the Anprolene® sterilization system. The active ingredient in Anprolene is ethylene oxide (EtO or EO), a chemica

23 OWNER’S MANUAL A. Environmental Considerations 1) Temperature • Store your Anprolene gas refill kits in a cool, secure area. We recommend storag

24 OWNER’S MANUAL 3) Dry Two accepted ways to dry any item prior to sterilization with Anprolene are: 1. Towel drying 2. Drain drying (air drying).

25 OWNER’S MANUAL 4. Insert the purge tube into the sterilization liner bag with the aluminum bobbin and quick release fitting at the open end. Plac

26 OWNER’S MANUAL 4) Unloading the Sterilizer and Determining Sterility 1. Remove the sterilized items only after the sterilization cycle and 2-hou

27 OWNER’S MANUAL ☺ HINT: The AN74 i/ix can be used for extended aeration. A count-up timer will keep track of the time that has passed since the sta

28 OWNER’S MANUAL • If a power outage occurs during any part of the cycle, the sterilizer is equipped with a battery back up on the circuit board tha

29 OWNER’S MANUAL Things that CAN be sterilized with Anprolene but that require additional aeration: Any items that are made of rubber, plastic, cloth

3 OWNER’S MANUAL Latching Door Lock Back Lighted Liquid Crystal Display On/Off switch Velcro® strap Quick Disconnect Door Support Program Selection Sw

30 OWNER’S MANUAL SECTION 5 Sundries for Use with Anprolene © Andersen Products Ltd

31 OWNER’S MANUAL SECTION 5 Accessories for Use with Anprolene Package Closure Indicator Strip Get visual assurance of gas exposure and seal your pack

32 OWNER’S MANUAL Humidichip® Designed specifically for use with Andersen gas sterilization systems, this unique device ensures adequate Relative Humi

33 OWNER’S MANUAL If you have questions concerning Andersen Sterilization Accessories, contact an Andersen Customer Service Representative at 1-800-52

34 OWNER’S MANUAL SECTION 6 Warnings, Troubleshooting, Error Messages and Alarms © Andersen Products Ltd

35 OWNER’S MANUAL SECTION 6 Warnings, Troubleshooting, Error Messages and Alarms Pre-Cycle Error Messages (Before the ampoule is broken) 6.1. Vent

36 OWNER’S MANUAL Pre-Cycle Error Messages (Before the ampoule is broken): The self test portion of the cycle begins when the START button is pre

37 OWNER’S MANUAL Response: The cause of failure must be identified and corrected prior to starting the sterilization cycle. 6.5. PURGE PUMP FAILU

38 OWNER’S MANUAL Response: The cause of failure must be identified and corrected prior to starting the sterilization cycle. Error Messa

39 OWNER’S MANUAL If examination of the sterility indicators included with the load indicate adequate time/concentration exposure to ethylene oxide,

4 OWNER’S MANUAL TABLE OF CONTENTS Introduction ...

40 OWNER’S MANUAL The ventilation sensor monitors the vacuum between the cabinet ventilation pump and the interior of the cabinet. The pressure w

41 OWNER’S MANUAL The first purge cycle takes place immediately prior to activation of the Anprolene am-poule and commencement of the sterilization c

42 OWNER’S MANUAL SECTION 7 Maintenance © Andersen Products Ltd

43 OWNER’S MANUAL SECTION 7 Maintenance 7.1. The cabinet ventilation pump and the sterilization liner bag purge pump have an ex-pected life of 18,00

44 OWNER’S MANUAL APPENDIX A Technical Features © Andersen Products Ltd

45 OWNER’S MANUAL APPENDIX A Technical Features A.1. Cabinet: The AN74i/ix cabinet is assembled from grain finish stainless steel with molded ABS fr

46 OWNER’S MANUAL APPENDIX B Installation Requirements © Andersen Products Ltd

47 OWNER’S MANUAL APPENDIX B AN74ix Anprolene Sterilizer Dimensions and Clearances and Installation Requirements APPENDIX B AN74i Anprolene Sterilizer

48 OWNER’S MANUAL APPENDIX B Dimensions and Clearances and Installation Requirements B.1 The AN74 i/ix Sterilizer consists of three major components:

49 OWNER’S MANUAL APPENDIX C Installation Instructions for New Anprolene Users © Andersen Products Ltd

5 OWNER’S MANUAL SECTION 1 Before You Begin... © Andersen Products Ltd

50 OWNER’S MANUAL Confirm that you have the following items: • ΑΝ74 i/ix Anprolene sterilizer upper and lower cabinet unit • (A) Eight toggle inserts

51 OWNER’S MANUAL C.5 Using a 2” hole saw bit, enlarge the pilot hole on the inte-rior surface of the wall to 2”. Repeat this process on the exterio

52 OWNER’S MANUAL C.10 Secure the interior mounting plate assembly to the interior wall by threading the Phillips screws into the four toggles. C.11

53 OWNER’S MANUAL C.17 Press the button next to START and the sterilizer will perform a self test on the cabinet ventilation pump. C.16 Turn th

54 OWNER’S MANUAL C.19. At the end of the initial self test, the following screen will be automatically displayed. Pressing the button to the right o

55 OWNER’S MANUAL APPENDIX D Installation Instructions for Current Anprolene Users © Andersen Products Ltd

56 OWNER’S MANUAL D.1.2 This will expose the plastic mounting plate underneath. D.1.3 At the time of initial installation, the 2” pipe leading to th

57 OWNER’S MANUAL D.2.1 Clean the Mating Surfaces. Remove the mounting plate from the wall and clean the outside surface of the 2” PVC pipe as well

58 OWNER’S MANUAL D.3.4 Screw in the black nylon 90º hosebarb fitting and align the barb end such that it is pointing down. D.3.3 QUICKLY press the

59 OWNER’S MANUAL APPENDIX E Software/User Interface Flowcharts © Andersen Products Ltd

6 OWNER’S MANUAL SECTION 1 Before You Begin There are a number of conditions that can affect the operation of your sterilizer. By paying close atten

60 OWNER’S MANUAL Flowchart for Normal Operating Screens The ability to EXIT the cycle at this point is to allow the operator to return to the standby

61 OWNER’S MANUAL At the end of the cycle, the operator opens the door and removes the load. The operator then closes the door and presses the EXIT b

62 OWNER’S MANUAL Test Vent pump When left button held for 3 seconds Flowchart for Technical and Diagnostic Screens AN74 I ANPROLENE STERILIZER STA

63 OWNER’S MANUAL When START pressed AN74 I ANPROLENE STERILIZER START SELF TEST VER 4.04 12,000 PUMP HOURS 94 % FAN RPM Flowchart for Pre-Cycle Erro

64 OWNER’S MANUAL Press ALARM OFF to stop the alarm Flowchart for Ventilation Pump Failure During Sterilization Cycle 12 (or 24) HOUR CYCLE STERILIZIN

65 OWNER’S MANUAL Count up timer Flowchart for Ventilation Pump Failure During Ventilation Cycle 12 (or 24) HOUR CYCLE STERILIZING 1:53:15 REMAINING

66 OWNER’S MANUAL 12 (or 24) HOUR CYCLE STERILIZING 1:24:15 REMAINING VENTILATING BAG PURGE PUMP FAILURE 24:00:00 REMAINING UNLOAD STERILIZER 00:

67 OWNER’S MANUAL 12 (or 24) HOUR CYCLE STERILIZING 1:24:15 REMAINING VENTILATING BAG 0:00:55 REMAINING UNLOAD STERILIZER 00:00:50 EXIT

68 OWNER’S MANUAL APPENDIX F Material Safety Data Sheets © Andersen Products Ltd

69 OWNER’S MANUAL Product: ANPROLENE® Manufactured by: Andersen Sterilizers, Inc. Health Science Park 3154 Caroline Drive Haw River, NC 27258 USA

7 OWNER’S MANUAL SECTION 1 Before You Begin There are a number of conditions that can affect the operation of your sterilizer. By paying close atten

70 OWNER’S MANUAL SKIN CONTACT: Prolonged contact with liquid ethylene oxide can cause a local erythema, edema, and formation of blisters. Response

71 OWNER’S MANUAL to diffuse out of the gas release bag and into the room. At one full minute after activation there is less than 1 ppm measured at a

72 OWNER’S MANUAL Various mammalian species exposed to lethal concentrations of ethylene oxide had symptoms of mucous membrane irritation, central ner

73 OWNER’S MANUAL Section III– Permissible Exposure Section V - Fire and Explosion Hazard Data OSHA- Occupational Safety and Health Administration p/p

74 OWNER’S MANUAL APPENDIX G AN74 i/ix Specifications © Andersen Products Ltd

75 OWNER’S MANUAL 1 2 3 4 56ABCD654321DCBATitleNumber RevisionSizeBDate: 14-Oct-2002 Sheet of File: G:\ENGINEERING\AN74_I\Sch_PCB\AISUC.DDBDrawn By

76 OWNER’S MANUAL 1 2 3 4 56ABCD654321DCBATitleNumber RevisionSizeBDate: 14-Oct-2002 Sheet of File: G:\ENGINEERING\AN74_I\Sch_PCB\AICUE.DDBDrawn By

77 OWNER’S MANUAL APPENDIX H Equipment Ratings Summary and Replacement Parts List © Andersen Products Ltd

78 OWNER’S MANUAL APPENDIX G Equipment Ratings Summary Equipment Rating Model Ref. Voltage Hz. Power Fuse Rating AN74.67 AN74i 115v +/- 10% 50

79 OWNER’S MANUAL Anprolene Sterilizers Replacement Parts List This list relates to Models: AN74i Model: AN 74.67 AN74ix Model: AN74.87 AN74i Mo

8 OWNER’S MANUAL SECTION 2 Diagrammatic Instructions for Normal Operation © Andersen Products Ltd

80 OWNER’S MANUAL APPENDIX I Andersen One Year Limited Warranty © Andersen Products Ltd

81 OWNER’S MANUAL ANDERSEN One-Year Limited Warranty Andersen Products, Inc. (“Andersen”) warrants that this Anprolene© Sterilizer (“Product”) is fr

82 OWNER’S MANUAL g) If the Product is returned to Andersen during the limited warranty period, but the problem with the Product is not covered under

83 OWNER’S MANUAL APPENDIX J 10 Year Useful Life of Sterilizer © Andersen Products Ltd

84 OWNER’S MANUAL APPENDIX J 10 Year Useful Life J.1.1 The Useful Life of the Andersen AN74i and AN74iX sterilizers is ten (10

85 OWNER’S MANUAL Distributed by: Andersen Products Ltd. Davy RoadGorse Lane Industrial EstateClacton-on-SeaEssex, CO14 5XAUnited Kingdom Tel:

9 OWNER’S MANUAL SECTION 2 Diagrammatic Instructions for Normal Operation Turn on the sterilizer by pressing the on-off switch on the back right side